Thursday 17 March 2011
Profile
CYBERNETIK TECHNOLOGIES PVT. LTD. was started by group of engineers from Indian Institute of Technology, Chennai and State University of New York at Buffalo.The company was initially started as a specialised consultancy and soon evolved into a turnkey solution provider.
We have established reputation for offering innovative and comprehensive solutions for problems faced in Chemical, Agro and Pharma Industry. Cybernetik today has under one roof, capabilities for design, build and proving complex plants and systems with sophisticated and state of art controls. CYBERNETIK TECHNOLOGY today conducts business in India, Southeast Asia, Middle east ( including Israel ), Europe and the America. |  |
It is the multidisciplinary background that allows us build complete installations that fully achieve the required performance and still provide the flexibility to comply with ever changing production. |  |
Our standard material handling systems include Belt Conveyors, Screw Conveyors, Slat Conveyors, Roller Conveyors, Pneumatic Conveyors etc. We use these basic building blocks to help unload / batch raw materials…. repack into Drums / IBCs / FIBCs …. Automatic DUST FREE charging of raw material into the reactors and process vessels, Loss in Weight material feeding systems,automate handling of difficult material such as filter-cake, reactors,improve efficiency of the tray dryers using Noodling Systems, dry the product using highly efficient Turbo SpiNN dryer, Automate the entire plant using latest PLC's and pack the final material into the Open Mouth Bags, Valve Bags, Drums, Totes and other specified containers.
Pneumatic conveyor
A pneumatic conveying system is established when powder has to be conveyed from one place to another. The conveying medium is air, and the quantity is determined by the product. Products with high fat content require more air (5 times powder) than skim milk (4 times powder): It is however not recommended to convey powders with higher fat contents than 30% as blocking in the ducts and the cyclone may occur.
Air of any temperature may be used, and the powder temperature will naturally follow the air temperature. If hot air is used there will be a drying effect. This will, however, be minimal, as the residence time is short (air velocities of 20 m/sec.), and the moisture is bound hard to the proteins.
A pneumatic conveying system is usually established in connection with a one-stage spray dryer of conventional design. Ambient air is used thus providing a dual advantage, namely both conveying and cooling of the powder. In order to get the full benefit of the cooling effect it is recommended that there is a lock between the chamber outlet and the duct, which will prevent warm moist air from entering the conveying system. This is usually done by means of a rotary valve. Pulsations in the powder flow as a result of deposits falling from the wall should also be avoided. This can be done using an airveyor with a perforated plate through which cold air is blown. This will simultaneously have a cooling effect. The conveying air duct will be passed via the outlet of the main cyclones picking up powder from here. The air/powder stream is passed to a cyclone separating the particles from the air. At the base of the cyclone the powder should be sifted after which it is ready to be bagged off. If climatic conditions are so that a sufficiently low powder temperature cannot be obtained due to a high ambient air temperature, or the humidity in the ambient air is so high that the powder will absorb moisture from the air, cooling and dehumidifying of the conveying air by using ice-water at 1-2ºC in a heat exchanger is necessary. The temperature to which the air should be cooled depends on the product and ambient conditions, but it is usually around 8ºC. Water will then condense, and it is necessary to include a section for removing this water which is usually done by passing the air over a set of labyrinths. At the outlet the air will be free from water droplets, but the relative humidity will be 100%. To avoid the risk of further condensation and development of water droplets, which will be picked up by the powder thus increasing the moisture content, the air is heated in a subsequent heater to 15-20ºC reducing the relative humidity.
In order to calculate the amount of ice-water needed for the cooling it is necessary to consult an IX diagram where the enthalpy of air at any condition is given.
The cooling can also be done by a refrigerator with direct expansion in coils in the air stream.
A pneumatic conveying system is cheap and can handle big quantities of powder, but it will brake up any tendency of agglomeration resulting in powder with maximum bulk density. For powders with agglomerates (instant milk powders, see page 229) the pneumatic conveying system can naturally not be used.
Lump Breaker
Designed to provide a simple, rugged, economical means of reducing compacted materials into a smaller granulated product. This unit can be used to reduce natural agglomerations which can occur during storage or shipping, or to reduce deliberately compacted materials. The Cybernetik Lump and Cake Breaker has features that include: counter-rotating dual shafts, outboard bearings, and direct coupled drive. A wide variety of products can be processed on the Flake Breaker including: chemicals, mineral, salt, sugar, ceramic powders, etc. Lump Breaker
IBC washer
IBC Washers built either to standard or to individual customer specification and offering multi-stage washing facilities
Our IBC washer are, easy to operate, combine high specification filtration with a powerful, accurate jetting process, thus meeting the optimum washing and drying standards at a low energy cost. The minimum possible level of energy consumption is achieved, along with easy maintenance access. A robust, high-class stainless steel construction is combined with Cybernetik Technologies pvt. ltd. total commitment to quality, design and customer satisfaction to ensure an unsurpassed level of performance throughout the machine's long working life.
Weighing Bagging dosing
We can offer as an option a weighing and dosing system.
We foresee a conveyor belt suspended on weighing cells. The material is fed into a bunker with a dosing system and as soon as the required batch weight is reached, the feeding on the weighing belt is stopped and the supply of material is temporarily buffered.
The conveyor belt then feeds the material into the press and the buffer can be opened again.
We foresee a conveyor belt suspended on weighing cells. The material is fed into a bunker with a dosing system and as soon as the required batch weight is reached, the feeding on the weighing belt is stopped and the supply of material is temporarily buffered.
The conveyor belt then feeds the material into the press and the buffer can be opened again.
Management
Directors:
Dr. Nirav Desai : B.Tech ( IIT Chennai), M.S., Ph. D. ( SUNY Buffalo )
6 YEARS OF TEACHING EXPERIENCE IN USA/ AUSTRALIA
24 YEARS OF INDUSTRY EXPERIENCE IN INDIA/USA/ AUSTRALIA
Mr. Mahesh Wagle: B.Tech ( IIT Chennai), M.S. ( SUNY Buffalo )
2 YEARS OF TEACHING EXPERIENCE IN USA
28 YEARS OF INDUSTRY EXPERIENCE IN INDIA/ USA
SEVERAL U.S. PATENTS IN EQUIPMENT/ CONTROLS AREA
2 YEARS OF TEACHING EXPERIENCE IN USA
28 YEARS OF INDUSTRY EXPERIENCE IN INDIA/ USA
SEVERAL U.S. PATENTS IN EQUIPMENT/ CONTROLS AREA
Dr. Tara Maithreyan M.S., Ph. D. ( Boston University )
9 YEARS OF TEACHING EXPERIENCE IN USA/ INDIA
18 YEARS OF INDUSTRY EXPERIENCE IN INDIA/ USA
9 YEARS OF TEACHING EXPERIENCE IN USA/ INDIA
18 YEARS OF INDUSTRY EXPERIENCE IN INDIA/ USA
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